During an offshore survey, the current velocity may be significant, and a profile AUV needs to maintain a fixed-point profile measurement in this current. Therefore, combined with the characteristics that a submerged buoy can maintain a fixed point in the current velocity and an AUV can move freely, a set of profile AUV systems that can complete a profile measurement at fixed points and move along a cable are designed. By analyzing the hydrodynamic environment, the shape, power, and control of the profile AUVs are designed. We carried out an underwater data return experiment on a wharf and carried out an experiment with a system running in a strong current in an offshore survey. The experiments achieved satisfactory results.
2.2. Profile AUV Shape Design
Underwater self-propelled vehicles navigate underwater and carry their own energy for operational tasks. Due to the limited internal space and low energy-carrying capacity, improving navigation efficiency and reducing energy consumption are of great significance to underwater self-propelled vehicles. At present, streamlined revolving bodies are widely used in the design of underwater self-propelled vehicles because of their advantages, such as simple structure, easy processing, and low navigation resistance. Optimizing the shape of underwater vehicles and reducing resistance is an effective means to improve their endurance. At present, the main body of AUVs has an axisymmetric body shape, and the design method uses a curve. On the basis of using an appropriate linear external shape parameter model, the flow field is calculated to obtain the required hydrodynamic parameters, and the optimal shape of a certain hydrodynamic parameter is obtained through a design optimization method. Common shapes include the Myring, water drop, and spindle. The Myring shape has been widely used because of its low resistance, low energy consumption, large plot ratio, and low manufacturing cost.
As shown in
Figure 4, the Myring forward flow line, a, reduces resistance; b is the middle, equipped with energy, control, etc.; and c is the stern that maintains the overall balance and provides power. The Myring shape is widely used. For example, the famous REMUS and Maya underwater vehicles use this form. The main reason is that the Myring shape has excellent hydrodynamic performance and has been verified through practical engineering. Second, the axisymmetric body structure is easy to process and build. The parallel middle section can adopt a modular structure, and the module settings can be adjusted according to different tasks.
In order to obtain small profile AUV resistance, the following principles and requirements should be followed in the selection of the overall configuration: small resistance and good hydrodynamic performance, facilitation of the layout of each module system, and good processing performance. In the preliminary design stage, the general layout is mainly divided into three parts. The bow provides buoyancy and reduces forward resistance. In the middle, according to different mission requirements, appropriate mission equipment and its supporting power supply module are selected, the propeller control system is arranged, and batteries required by various systems and equipment inside the underwater vehicle are arranged. The stern is equipped with a ducted propeller.
The profile AUV designed in this study combines the advantages of the existing popular AUV shape design. The bow adopts a spherical shape, similar to the Myring bow, and the middle adopts a parallel section. It does not need a tail because the profile AUV rotates around a Kevlar cable. The structure of the profile AUV is shown in
Figure 5. The bow (1) uses a floating ball to provide buoyancy for the whole AUV. The spherical shape is similar to the streamlined shape. The resistance in water is small, and the spherical shape requires little additional processing. The floating ball passes through a fixed column (2) in the middle, which is easily fixed. The fixed column provides a connection for the whole AUV. The bow, middle cabin (3), and stern duct propellers (4) are fixed on the fixed column to form a rigid connection and provide support for the power transmission of the AUV. The middle cabin includes an internal battery, controller, propeller driver, and temperature-depth sensor (5), which is the core part of the profile AUV. The stern tube propeller is the power part of the profile AUV. It is controlled by the middle cabin to provide power for the profile AUV. The temperature-depth sensor is fixed on the middle cabin to provide the temperature and depth parameters required for basic profile measurement, as well as the control parameters for the controller. There is one sliding connector (6) in the middle and one at the stern, as shown in
Figure 6. The Kevlar cable passes through the middle of the two sliding connectors to ensure that the profile AUV is fixed on the Kevlar cable and that the profile AUV can slide along the Kevlar cable easily. A fixed connector (7) is used to fix the standby profile measuring equipment, which can be either self-contained or directly read. The profile AUV provides three interfaces and can be connected to three pieces of direct reading equipment.
The connector between the profile AUV and Kevlar cable is shown in
Figure 7. The connector is divided into two layers, each of which is a parallel casing. The inner and outer walls of the casing are smooth and can slide directly with the fixed shaft. When the Kevlar cable is in contact with the sleeve, the white plastic column can rotate freely. It produces very little friction, which minimizes obstruction to the up-and-down movement of the profile AUV. The cable contacts the AUV in any direction, which makes the AUV move up and down with less friction resistance.
2.3. Profile AUV Power Analysis
There is a positive correlation between the underwater resistance and the speed of an underwater vehicle. Overcoming the water resistance and maintaining the speed depend on the power provided by the propulsion device. The factors affecting the underwater vehicle speed mainly come from two aspects: one is the resistance, and the second is the thruster thrust. The thrust is related to the thruster motor power and propulsion efficiency, while the resistance is related to the overall underwater vehicle dimensions. Excessive increases in the thruster motor power and propulsion efficiency will affect the overall underwater vehicle dimensions. Therefore, on the one hand, speed optimization should consider optimizing the shape and reducing the resistance; on the other hand, it should consider propeller power matching.
According to the propeller propulsion form, underwater vehicles can be divided into the water jet type, horizontal rotation type, channel type, magnetic fluid type, tandem type, Kurt conduit type, and conduit propeller type. According to different functional requirements and environmental characteristics, different forms of propellers can be selected to meet the requirements of scheduled tasks. Among propulsion methods, the underwater propulsion efficiency of a ducted propeller is the highest.
A single propeller structure design is adopted, which is the most popular design, but its propulsion efficiency is low, and the cavitation phenomenon is obvious. A more advanced ducted propeller can be used for propulsion. A ducted propeller is also called a casing propeller. As opposed to an ordinary propeller, there is a sleeve outside. The section of the ducted propeller is divided into a broken line and a wing. Compared with an ordinary propeller, a ducted propeller can improve the Wakefield at the stern and increase the thrust and propulsion efficiency.
In order to improve the hydrodynamic and cavitation performance of the propeller, a sleeve is usually used to wrap the propeller, acting as its guide tube. The ducted propeller adds a ducted structure outside the propeller to separate the propeller flow field to form an internal and external basin. The incoming flow is pre-accelerated to reduce the capacity loss of the propeller tail vortex and the slight loss of the blade to improve the propulsion efficiency. After the fluid passes through the duct, the flow velocity increases and the flow velocity reaching the propeller blade surface is increased, which makes it easier for the propeller to spiral accelerate the fluid.
The stress of the profile AUV in the vertical direction is shown in
Figure 8. Since the designed profile AUV is in a microgravity state, it can be considered that the gravity and buoyancy offset are not marked in the figure. In the working state, the profile AUV is subjected to a vertical upward thrust
F from the propeller, the friction
F on the Kevlar cable, and the water resistance in the vertical direction. Among them, the calculation of the water resistance
F on the profile AUV during movement can be deduced using the Morison equation:
The water resistance on the profile AUV in the vertical direction is directly proportional to the square of the water density, resistance coefficient, projected area, and velocity. The drag coefficient is related to the shape of an object. Here, a simple cylindrical drag coefficient of 0.85 is selected. Since the bow uses a ball with a diameter of 20 cm, the projected area is 0.0314 m
2, and the density of water is 1 × 10
3 kg/m
3. Considering the sampling frequency of offshore survey profile data, the speed
vy is set to 1 m/s. Therefore, the maximum water resistance of profile AUV in the vertical direction is:
The profile AUV is mainly affected by the force of the water flow in the horizontal direction, which can also be deduced using the Morison equation:
In the horizontal direction, the force on the profile AUV is directly proportional to the water force and the water density
ρ, the resistance coefficient
Cdx, the projected area
Ax, and the square of the velocity
vx, as shown in
Figure 9. The resistance coefficient
Cdx is related to the shape of the object. Here, a simple cylindrical resistance coefficient of 0.85 is selected. Because the bow uses a ball with a diameter of 20 cm, the length of the profile AUV is 1 m, and the projection of the AUV on the horizontal force is approximately rectangular, so the projection area
Ax is 0.2 m
2, the density of water is 1 × 10
3 kg/m
3, and the velocity
vx is the velocity of the current. Based on experience, the offshore current velocity is generally less than 1 m/s, and the velocity
vx is set to 1 m/s. Therefore, the maximum force that the profile AUV is subjected to due to water flow in the horizontal direction is:
Due to the force between the tension hammer and the floating ball, it can be considered that the Kevlar cable is always in a tight vertical state, and the horizontal force between the Kevlar cable and the profile AUV is converted to a vertical friction force. There is sliding friction between the profile AUV connector and the Kevlar cable. Since the sliding friction coefficient is usually less than 0.1, the sliding friction coefficient is set to 0.1, and the maximum friction force along the cable system is:
The forces acting on the profile AUV in the vertical direction include the water resistance
Fy and the friction force
f on the Kevlar cable. The water resistance
Fy is the dynamic force varying with the vertical speed
vy of the profile AUV, and the friction force
f on the Kevlar cable is related to the speed of the water flow. Since the water-flow-velocity change process is not abrupt, the friction force f on the Kevlar cable over a short time can be regarded as a constant force. Therefore, the power of the profile AUV can be designed to be slightly greater than the water resistance
Fy. When the current velocity is 0, the profile AUV will advance at an ideal speed of 1 m/s. When the current velocity is 1 m/s, the power of the profile AUV is greater than the friction force f on the Kevlar cable, so the profile AUV will advance at a low speed, which can also meet the profile data acquisition frequency of an offshore survey. Here, the propeller thrust is 14 N, and the corresponding propeller power is 40 W. Due to the use of a ducted propeller, the thrust is generally increased by approximately 20% [
27]; that is, the power F of the profile AUV can be maintained at 18.2 N to ensure that the profile AUV can move at a speed of 0~1 m/s when the current velocity is lower than 1 m/s. Since the current velocity on the ocean surface is usually larger than that at the bottom of the ocean, to ensure that the profile AUV can initially move smoothly, the profile AUV is considered to be in a microgravity state in the water, and it stops at the limit close to the seabed when there is no power.
2.4. Profile AUV Control Design
The control of the profile AUV is different from that of an ordinary AUV. It only needs to complete a one-dimensional movement in the profile direction. This simple control can ensure the reliability of the profile AUV. The profile AUV needs to collect multisensory data at the same time. Therefore, the Linux operating system is installed on the profile AUV controller to complete the concurrent tasks (
Figure 10).
The profile AUV is equipped with temperature and depth sensors to provide reference data for power control. When the profile AUV reaches the predetermined near-sea depth, it stops its propeller. Under microgravity, the profile AUV will slowly sink along the Kevlar cable to the limit near the seabed. When the profile AUV is started, and the depth does not change, it will control the propeller to reverse and stop the profile AUV from moving upward as the Kevlar cable is entangled with water, grass, fishing net, etc.
A depth sensor is required to collect depth information during operations continuously. At the same time, n sensors continuously collect data to obtain profile data. The signal strength of the wireless communication module is checked to determine whether the data can be sent. When the signal strength reaches the sending strength, the analyzed and sorted data are sent to the receiving system of the shore station. The data sent each time are the data collected during the last free fall, including depth information, information collected by each sensor, and flow rate.
In order to ensure continuous depth acquisition using the depth sensor, data can be collected by multiple sensors and sent by wireless communication at the same time. It is necessary to utilize an operating system on the control equipment to ensure continuous depth data acquisition. The data can be collected by multiple sensors and sent by wireless communication at the same time. Linux with high stability is adopted for use. The depth sensor continuous depth acquisition task, multiple sensor acquisition data task, and wireless communication transmission data task are treated as separate processes, and the tasks are independent and concurrent with each other.
As shown in
Figure 11, the relationship between the propeller power and thrust is similar to a quadratic function relationship, and it is more energy-saving to operate with a small power level for a long time than with a large power level for a short time.
For example, with 50 W power over 4 s, the propeller thrust work is
With 200 W power over 1 s, the propeller thrust work is
It can be seen from the above that with the same power consumption, more propeller work can be obtained using less power. However, the power cannot be infinitely small. It is necessary to ensure that the propeller thrust is greater than the microgravity. Therefore, it is necessary to use a PID algorithm to control the propeller speed to ensure that the AUV rises at a low speed with a stable state, which can save energy and complete more profile observations. The conventional PID controller is frequently employed in AUV applications, including commercial and scientific uses, due to its simple and effective structure [
28,
29,
30].
Proportion:
error for this time
Integral: accumulation of errors
Differential: the difference between this error and the last error
Because there are error integrals
that are accumulated all the time, the current output
is related to all past states (
Figure 12).
As shown in
Figure 13, NORMAL means that the propeller works at the same speed all the time. It takes 20 s for the AUV to rise, the speed keeps increasing, and the maximum speed is 0.75 m/s. PID means that the AUV is controlled by a PID algorithm. It sets the speed to 0.4 m/s and controls the speed of the AUV to rise steadily at 0.4 m/s, which takes 24 s. When it does not reach 0.4 m/s, the speed of the AUV continues increasing, and when it reaches 0.4 m/s, the AUV will rise steadily at 0.4 m/s. In
Figure 13b, the vertically upward direction is positive, and the vertically downward speed is negative. The faster the AUV moves in the water, the greater the resistance it experiences and the more energy it will consume. To verify the energy-saving effect of the PID control, the AUV will work under NORMAL and PID until the power is insufficient after being fully charged. NORMAL works 103 times, and PID works 134 times, so PID saves approximately 30% more energy than NORMAL.