iBet uBet web content aggregator. Adding the entire web to your favor.
iBet uBet web content aggregator. Adding the entire web to your favor.



Link to original content: https://doi.org/10.1007/978-3-319-56538-5_40
Load-Based POLCA: An Assessment of the Load Accounting Approach | SpringerLink
Skip to main content
Springer Nature Link
Log in

Load-Based POLCA: An Assessment of the Load Accounting Approach

  • Conference paper
  • First Online:
Recent Advances in Information Systems and Technologies (WorldCIST 2017)

Part of the book series: Advances in Intelligent Systems and Computing ((AISC,volume 570))

Included in the following conference series:

Abstract

POLCA (i.e. Paired-cell Overlapping Loops of Cards with Authorization) is a card-based decision support system for production control developed to support the adoption of Quick Response Manufacturing. In POLCA, the flow of jobs through the production system is controlled through a combination of release authorisations and production control cards - POLCA cards. In this paper, we discuss a load-based version of the POLCA system (LB-POLCA), which draws on recent insights from the Workload Control literature. In this context, a question arises: what is the load (e.g. in hours) that a POLCA card should represent? Using simulation, we demonstrate that insights from the Workload Control literature cannot be straight transferred to the POLCA system. Results further demonstrate that significant performance improvements for all card acquisition rules considered in this study can be realized when the POLCA card represents the operation time the job imposes to the second station of the pair.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Log in via an institution

Subscribe and save

Springer+ Basic
$34.99 /Month
  • Get 10 units per month
  • Download Article/Chapter or eBook
  • 1 Unit = 1 Article or 1 Chapter
  • Cancel anytime
Subscribe now

Buy Now

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 259.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 329.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Similar content being viewed by others

References

  1. Suri, R.: Quick Response Manufacturing: A Companywide Approach to Reducing Leadtimes. Productivity Press, Cambridge (1998)

    Google Scholar 

  2. Riezebos, J.: Design of POLCA material control systems. Int. J. Prod. Res. 48(5), 1455–1477 (2010)

    Article  Google Scholar 

  3. Fernandes, N.O., Carmo-Silva, S.: Generic POLCA - A production and materials flow control mechanism for quick response manufacturing. Int. J. Prod. Econ. 104(1), 74–84 (2016)

    Article  Google Scholar 

  4. Vandaele, N., Van Nieuwenhuyse, I., Claerhout, D., Cremmery, R.: Load-Based POLCA: an integrated material control system for multiproduct, multimachine job shops. Manuf. Serv. Oper. Manage. 10(2), 181–197 (2008)

    Google Scholar 

  5. Suri, R: It’s About Time: The Competitive Advantage of Quick Response Manufacturing. Productivity Press, Cambridge (2010)

    Google Scholar 

  6. Thürer, M., Land, M.J., Stevenson, M.: Card-based workload control for job shops: improving COBACABANA. Int. J. Prod. Econ. 147, 180–188 (2014)

    Article  Google Scholar 

  7. Oosterman, B., Land, M.J., Gaalman, G.: The influence of shop characteristics on workload control. Int. J. Prod. Econ. 68(1), 107–119 (2000)

    Article  Google Scholar 

  8. Lödding, H., Yu, K.-W., Wiendahl, H.-P.: Decentralized WIP-oriented manufacturing control (DEWIP). Prod. Plan. Control 14(1), 42–54 (2003)

    Article  Google Scholar 

  9. Harrod, S., Kanet, J.J.: Applying work flow control in make-to-order shops. Int. J. Prod. Econ. 143, 620–626 (2013)

    Article  Google Scholar 

  10. Germs, R., Riezebos, J.: Workload balancing capability of pull systems in MTO production. Int. J. Prod. Res. 48(8), 2345–2360 (2010)

    Article  MATH  Google Scholar 

  11. Farnoush, A., Wiktorsson, M.: POLCA and CONWIP performance in a divergent production line: an automotive case study. J. Manage. Control 24, 159–186 (2013)

    Article  Google Scholar 

  12. Braglia, M., Castellano, D., Frosolini, M.: Optimization of POLCA-controlled production systems with a simulation-driven genetic algorithm. Int. J. Adv. Manuf. Technol. 70, 385–395 (2014)

    Article  Google Scholar 

  13. Baker, K.R., Kanet, J.J.: Job shop scheduling with modified operation due-dates. J. Oper. Manage. 4(1), 11–22 (1983)

    Article  Google Scholar 

Download references

Acknowledgments

This study had the financial support of COMPETE: POCI-01-0145-FEDER-007043 and FCT - Fundação para a Ciência e Tecnologia within the Project Scope: UID/CEC/00319/2013.

Author information

Authors and Affiliations

  1. Escola Superior de Tecnologia, Instituto Politécnico de Castelo Branco, Av. do Empresário, 6000-767, Castelo Branco, Portugal

    Nuno O. Fernandes

  2. School of Electrical and Information Engineering, Institute of Physical Internet, Jinan University, 519070, Zhuhai, People’s Republic of China

    Matthias Thürer

  3. Department of Management Science, Lancaster University Management School, Lancaster University, Lancaster, LA1 4YX, UK

    Mark Stevenson

  4. Department of Production and Systems, ALGORITMI Research Unit, University of Minho, Campus de Gualtar, 4710-057, Braga, Portugal

    Nuno O. Fernandes & S. Carmo Silva

Authors
  1. Nuno O. Fernandes
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Matthias Thürer
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Mark Stevenson
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. S. Carmo Silva
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Nuno O. Fernandes .

Editor information

Editors and Affiliations

  1. DEI/FCT, Universidade de Coimbra, Coimbra, Baixo Mondego, Portugal

    Álvaro Rocha

  2. Nova IMS, Universidade Nova de Lisboa, Lisboa, Portugal

    Ana Maria Correia

  3. College of Engineering, The Ohio State University, Columbus, Ohio, USA

    Hojjat Adeli

  4. DSI/EEUM, Universidade do Minho, Guimarães, Portugal

    Luís Paulo Reis

  5. DIMES, Università della Calabria, Arcavacata di Rende, Italy

    Sandra Costanzo

Rights and permissions

Reprints and permissions

Copyright information

© 2017 Springer International Publishing AG

About this paper

Cite this paper

Fernandes, N.O., Thürer, M., Stevenson, M., Carmo Silva, S. (2017). Load-Based POLCA: An Assessment of the Load Accounting Approach. In: Rocha, Á., Correia, A., Adeli, H., Reis, L., Costanzo, S. (eds) Recent Advances in Information Systems and Technologies. WorldCIST 2017. Advances in Intelligent Systems and Computing, vol 570. Springer, Cham. https://doi.org/10.1007/978-3-319-56538-5_40

Download citation

  • DOI: https://doi.org/10.1007/978-3-319-56538-5_40

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-319-56537-8

  • Online ISBN: 978-3-319-56538-5

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics

Search

Navigation