Abstract
Due to increasing product variety and uncertain demand for highly individualized products, a rising need for flexibility of manufacturing systems can be observed. In this context, the concept of matrix-structured manufacturing systems (MMS) has attracted increasing consideration. MMS aim to achieve high operational flexibility by implementing a flexible product flow between stations with automated guided vehicles and by providing redundant resources for each operation, thus eliminating constant cycle times and the serial arrangement of stations. This paper investigates the design of MMS pursuing an economic objective. We formulate a mixed-integer program for the design of MMS. Introducing a numerical example, we illustrate the effectiveness of our approach and derive future research opportunities.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Similar content being viewed by others
References
Schönemann, M., Herrmann, C., Greschke, P., et al.: Simulation of matrix-structured manufacturing systems. J. Manuf. Syst. 37, 104–112 (2015)
Koren, Y.: The Global Manufacturing Revolution: Product-Process-Business Integration and Reconfigurable Systems. Wiley, Hoboken N.J (2010)
Ivanov, D., Das, A., Choi, T.-M.: New flexibility drivers for manufacturing, supply chain and service operations. Int. J. Prod. Res. 56(10), 3359–3368 (2018)
Greschke, P., Schönemann, M., Thiede, S., et al.: Matrix structures for high volumes and flexibility in production systems. Procedia CIRP 17, 160–165 (2014)
Hottenrott, A., Grunow, M.: Flexible layouts for the mixed-model assembly of heterogeneous vehicles. OR Spectrum 41(4), 943–979 (2019). https://doi.org/10.1007/s00291-019-00556-x
KUKA AG. https://bit.ly/3vsvl2n. Accessed on 13 March 2021
Handelsblatt. https://bit.ly/3rVGeHJ. Accessed on 13 March 2021
Yelles-Chaouche, A.R., Gurevsky, E., Brahimi, N., et al.: Reconfigurable manufacturing systems from an optimisation perspective: a focused review of literature. Int. J. Prod. Res. 58, 1–19 (2020)
Hazır, Ö., Delorme, X., Dolgui, A.: A review of cost and profit oriented line design and balancing problems and solution approaches. Annu. Rev. Control. 40, 14–24 (2015)
Touzout, F.A., Benyoucef, L.: Multi-objective sustainable process plan generation in a reconfigurable manufacturing environment: exact and adapted evolutionary approaches. Int. J. Prod. Res. 57(8), 2531–2547 (2019)
Savelson, M.E.: The Assembly Line Balancing Problem. The Journal of Industrial Engineering 6(3), 18–25 (1955)
Baybars, İ: A survey of exact algorithms for the simple assembly line balancing problem. Manage. Sci. 32(8), 909–932 (1986)
Akagi, F., Osaki, H., Kikuchi, S.: A method for assembly line balancing with more than one worker in each station. Int. J. Prod. Res. 21(5), 755–770 (1983)
Rubinovitz, J., Bukchin, J., Lenz, E.: RALB – a heuristic algorithm for design and balancing of robotic assembly lines. CIRP Ann. 42(1), 497–500 (1993)
Michels, A.S., Lopes, T.C., Sikora, C.G.S., et al.: The Robotic Assembly Line Design (RALD) problem: model and case studies with practical extensions. Comput. Ind. Eng. 120, 320–333 (2018)
Boysen, N., Fliedner, M., Scholl, A.: A classification of assembly line balancing problems. Eur. J. Oper. Res. 183(2), 674–693 (2007)
Boysen, N., Fliedner, M., Scholl, A.: Production planning of mixed-model assembly lines: overview and extensions. Prod. Plan. Control 20(5), 455–471 (2009)
Browne, J., Dubois, D., Rathmill, K., et al.: Classification of flexible manufacturing systems. FMS Magazine 2, 14–27 (1984)
Bortolini, M., Galizia, F.G., Mora, C.: Reconfigurable manufacturing systems: literature review and research trend. J. Manuf. Syst. 49, 93–106 (2018)
Weckenborg, C., Spengler, T.S.: Assembly line balancing with collaborative robots under consideration of ergonomics: a cost-oriented approach. IFAC-PapersOnLine 52(13), 1860–1865 (2019)
RobotWorx. https://bit.ly/3d9GpKy. Accessed on 17 March 2021
Eurostat, https://bit.ly/2ODiYQm. Accessed on 17 March 2021
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2021 IFIP International Federation for Information Processing
About this paper
Cite this paper
Schumacher, P., Weckenborg, C., Spengler, T.S. (2021). Economic Design of Matrix-Structured Manufacturing Systems. In: Dolgui, A., Bernard, A., Lemoine, D., von Cieminski, G., Romero, D. (eds) Advances in Production Management Systems. Artificial Intelligence for Sustainable and Resilient Production Systems. APMS 2021. IFIP Advances in Information and Communication Technology, vol 631. Springer, Cham. https://doi.org/10.1007/978-3-030-85902-2_55
Download citation
DOI: https://doi.org/10.1007/978-3-030-85902-2_55
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-85901-5
Online ISBN: 978-3-030-85902-2
eBook Packages: Computer ScienceComputer Science (R0)